Falcon Defence
Services

Single source for product design, system engineering, and manufacturing

Manufacturing Services

Overview

At Falcon Defence, our Manufacturing Services are focused on effectively managing our customers' production needs—ensuring on-time delivery and cost-efficient manufacturing of high-quality products. We support low to mid-volume production and offer built-to-print services for aerospace and defence applications, based on customer-provided designs. Leveraging our robust vendor ecosystem, we deliver end-to-end production capabilities, including fabrication, assembly, mechanical integration, cabling, and complete system integration for complex aerospace and defence sub-systems. With deep expertise in embedded product engineering—specifically within the aerospace and defence sectors—we serve as a one-stop solution for comprehensive product design, system engineering, and manufacturing support.

Expertise

Falcon Defence serves as a one-stop solution for comprehensive product design, system engineering, and manufacturing / production support.

Material Management

  • ·Design and Engineering Support
  • ·Cost-effective end-to-end solutions
  • ·Volume Forecast
  • ·Production Run planning
  • ·Inventory procurement and lead time

Production and Packaging

  • ·Pilot and Production Build
  • ·Hardware packed in anti-static pouches
  • ·Software in DVD, SD Card, online etc.
  • ·Complete Product Deliverables (System + Software + Accessories + Documentation)

Testing and Diagnostics

  • ·Automated test case execution
  • ·Interface Validation
  • ·Module-level bring-up and functional testing
  • ·System-level Integration testing
  • ·Hardware Abstraction Layer Development
  • ·Reliability testing and Qualification (Burn-in, Flying probe, Thermal, In-circuit, Performance)
  • ·Pre-certification support including FCC, UL, EMI/EMC, REACH

Support and Documentation

  • ·Pre-and post-sales technical support
  • ·Online support: Product Registration, RMA, updates/patches
  • ·Documentation (Online and Print) - Gerber, Schematics, Mechanical Drawings, Quick Start Guide, User Guide, FAQ, Errata